Top 5 High Pressure Autoclave Reactor 57 Most Correct Answers

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What is high pressure autoclave?

High-pressure autoclaves are designed for pressures far above 100 bar. The material properties must therefore be able to withstand such a load. All connections, i.e. valves, measuring devices and closures, are specially designed for applications under the influence of high pressure and temperature.

What is autoclave reactor?

The autoclave reactor is a small cylindrical reactor, built to withstand high pressures, used to evaluate the kinetics of high-temperature, high-pressure reactions and the production of small quantities of specialty chemicals.

How do I increase the pressure in my reactor?

An inert gas can be used along the feed streams to increase the pressure. Agitation another approach to increasing the frequency of collision of reactant molecules thus increasing pressure. Increasing the temperature of the reactor can also lead to an increase in pressure.

What is the pressure range for an autoclave?

Operating procedures

When used properly, autoclaves are safe and highly effective. Autoclaves use saturated steam under pressure of approximately 15 pounds per square inch to achieve a chamber temperature of at least 250°F (121°C) for a prescribed time—usually 30–60 minutes.

What is vertical autoclave?

Vertical autoclave, also known as steam sterilizers and top loading sterilizers, is a sterilizing machine that comes in a cylindrical shape. These machines help in sterilization of medical equipment, surgical instruments to name a few.

What reactor type is also called an autoclave reactor?

What reactor type is also called an autoclave reactor? Fixed bed reactor. This type of reactor contains a stationary catalyst bed, and product flows over the catalyst to form the desired product. boiling water reactors and pressurized water reactors.

What are the types of autoclave?

When picking an autoclave, it is possible to chose between three different types: Class N, Class S and Class B.
  • Class N autoclaves. Class N autoclaves are compact and they are for sterilizing simple materials. …
  • Class B autoclaves. …
  • Class S autoclaves.

Why Teflon is used in autoclave?

It is resistant to corrosion, acidic solution, and stable at high temperature. Generally, there are two types of Teflon lined autoclave: the threaded type and the flange type.

Which reactor is not recommended for high pressure reaction?

So CSTR, Batch reactors are not suitable.

Is reactor a pressure vessel?

Reactor Pressure Vessels (RPVs) are large cylindrical steel vessels containing a core, cooling water and generated steam, that requires high reliability to withstand high temperatures and high pressures, and neutron irradiation, which makes the RPV the most critical pressure boundary in the nuclear power plant.

Does pressure drop affect conversion?

However, the effect of pressure drop decreases the values for conversion and yield.

What are the types of autoclave?

The two basic types of steam sterilizers (autoclaves) are the gravity displacement autoclave and the high-speed prevacuum sterilizer.

Why pressure is used in autoclave?

Essentially an autoclave is a pressure cooker that uses steam under pressure as its sterilizing agent. The increase in pressure (above atmospheric pressure) enables steam to reach higher temperatures. The extra pressure brings the boiling temperature of water higher. In fact, around 20°C higher.

Why is pressure needed in an autoclave?

The extra pressure in an autoclave means that water boils at a temperature higher than its normal boiling point—roughly 20°C hotter—so it holds and carries more heat and kills microbes more effectively.

What is the difference between autoclave and pressure cooker?

Pressure cookers are basically large saucepans designed to cook food very quickly, using steam under pressure. Autoclave, on the other hand, is nothing but a large pressure cooker that increases the temperature of the steam in the chamber above the normal boiling point of water.

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Introduction of the high pressure autoclave parts (English)
Introduction of the high pressure autoclave parts (English)


High Pressure Autoclaves – Vessels up to 5.000 litres | Made in Germany

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The high-pressure autoclave

High Pressure Autoclaves - Vessels up to 5.000 litres | Made in Germany
High Pressure Autoclaves – Vessels up to 5.000 litres | Made in Germany

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Buchiglas – novoclave – high pressure reactor

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Laboratory high pressure high temperature reactor (HPHT)

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Buchiglas – novoclave – high pressure reactor

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“Stirred Autoclave High Pressure Reactor 50ml-250ml”

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High Pressure Reactor Manufacturers | Stainless Steel Reactor | Amar Equipment

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HiClave™ High Pressure Autoclaves | HiTec Zang GmbH
HiClave™ High Pressure Autoclaves | HiTec Zang GmbH

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High Pressure Autoclaves – Vessels up to 5.000 litres | Made in Germany

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  • Summary of article content: Articles about High Pressure Autoclaves – Vessels up to 5.000 litres | Made in Germany In the broadest sense, the high-pressure autoclave can also be called a reactor. Reactors of this type are used in both laboratory and pilot plant scale. It is … …
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  • Table of Contents:

For research tests and production

Technical features

High pressure autoclave HDA 1200-5-150

The high-pressure autoclave

High Pressure Autoclaves - Vessels up to 5.000 litres | Made in Germany
High Pressure Autoclaves – Vessels up to 5.000 litres | Made in Germany

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High Pressure Autoclaves – Vessels up to 5.000 litres

High-Pressure Autoclaves

For research, tests and production

Our high-pressure autoclaves (HDA for short) are mainly used in research and production and are manufactured directly in our plant in Bad Grund according to your wishes and requirements.

The devices are built individually for you and can be produced with up to 20 bar (abs) operating pressure and an operating temperature of up to 250 °C.

The HDA are available as horizontal or vertical versions. Different chamber dimensions from Ø 300 – 1,400 mm and different heating systems are available:

The high pressure autoclaves are completely produced in Germany at our production plant, Bad Grund. In addition to our selection of standard systems, the vessel can also be manufactured according to your wishes.

Pressure Range: 0 – 20bar

Temperature Range: 25 – 250 °C

Diameter: 400 – 1400 mm

Volume: 60 to 5000 litres

Fastening: Bayonetlock from Ø 500 mm automatic

Material: high grade steel 1.4571/ AiSi 316 or 1.4404/AiSi316L

Standards – Certifications: 2014/68/EU & AD2000

Technical features

Heated or non heated

Stirrers, circulating air ventilators

Saturated steam, air steam mix

Complete control systems

Snap buckles

Performance of all safety standards

Field of application:

Food industry for product development

Electronic industry for laminating of Touchscreens

Quality control for aging tests

High pressure autoclave HDA 1200-5-150

with steam generator and integrated steam accumulator for fast heating and high steam output.

Autoclave chamber dimensions: (D)1200 mm x (D)1800 mm with automatic bayonet closure

max. operating temperature: 150 °C; max. operating pressure: 6 bar abs.

Specification HDA 1000

The high pressure autoclave of the 1000 series has an automatically closing bayonet lid lock with safety interlock. The unit is completely made of stainless steel 1.4571/ AiSi316Ti, is electrically heated by internal heating elements and is PID controlled for precise regulation. 2 solenoid-coupled circulating air fans ensure an even temperature distribution. The control is done by a Siemens SPS series S7-300 with 15″ color touch screen with integrated industrial PC. The application area of this high-pressure autoclave is e.g. the lamination of touch screen monitors or the vulcanization of rubber components.

The HDA1000 has a volume of 1,000 liters and operates at a maximum pressure of 12 bar and a temperature of 190 °C.

The high-pressure autoclave

In scientific laboratories and pilot plants, the high pressure autoclave is used very often. It is investigated how different starting substrates change under different temperature and pressure influences.

What is a high-pressure autoclave?

The high-pressure autoclave is a consistent further development of the generally used autoclave. The autoclaves are used to sterilize equipment, tools and materials. They can be used in the chemical industry, medicine and also in the processing industry. The high-pressure autoclave, on the other hand, is only slowly finding its way into practical application.

It differs in its construction from the autoclave, mainly in its massive construction. High-pressure autoclaves are designed for pressures far above 100 bar. The material properties must therefore be able to withstand such a load. All connections, i.e. valves, measuring devices and closures, are specially designed for applications under the influence of high pressure and temperature.

The high-pressure autoclave is subject to very strict test criteria. In addition to a regular visual inspection by a certified testing institute, a pressure test must also be performed and recorded at strictly prescribed intervals. Here, the device is loaded up to its maximum permitted temperature, whereby the pressure curve in the autoclave can be measured.

What is the high pressure autoclave used for?

In the broadest sense, the high-pressure autoclave can also be called a reactor. Reactors of this type are used in both laboratory and pilot plant scale. It is especially used in the field of research on alternative energy sources. For example, the hydrothermal carbonization process, HTC for short, relies on the high-pressure autoclave. Here, different starting substrates, for example fermentation residues from biogas plants or biological waste, are placed in the pressure-tight high-pressure autoclave with the addition of water. Very high pressures are created inside the reactor when the autoclave is heated in a controlled manner to temperatures of up to 350 °C. Due to the influences of pressure and temperature, the substrates change their chemical structure, they carbonize. Thus, a long biological process is simulated in a very short time, for example the formation of lignite or coke. This process is particularly interesting for the treatment of sludge from waste water treatment plants. The high temperature influence and the resulting pressure treatment frees the highly contaminated sewage sludge from any kind of pollutants. The sludge is literally sterilized by splitting it into its chemical components. The result is an almost sterile waste water and HTC coal that can be used as soil conditioner. The fields of application of the high-pressure autoclave are far from being fully explored. The influences of extreme pressure and the resulting high temperatures still leave a lot of room for scientific research and the resulting practical applications. In the field of hydrothermal carbonization, the high-pressure autoclave has already made its way into industrial applications.

high pressure reactor

Laboratory high pressure / high temperature reactor (HPHT)

Standard Version:

Reactor volume: 100 – 600 ml

Pressure: -1 (FV) to +400 bar

Temperature: -20 °C to + 400°C

Material: stainless steel, (Hastelloy® +400°C)

High-Pressure Version:

Reactor volume: 100 – 600 ml

Pressure: -1 (FV) to +500 bar

Temperature: -20 °C to + 500°C

Material: stainless steel, (Hastelloy® +400°C)

This is our new high pressure and high temperature HPHT (high pressure high temperature) autoclave novoclave. This high pressure reactor system is designed for processes involving high pressures and temperatures. Safety features guarantee safe reactions under highest pressure. Designed, manufactured, and tested according to PED, AD2000. Electrical heating with built-in automated tap water cooling for fast and precise temperature control and programmable PID controller for operation at device or via PC.

The modular setup of the novoclave system allows for changing the vessel size from 100ml up to 600ml using the same cover plate and electric heating block. Vessels are available in the following volumes: 100 / 200 / 300 / 450 / 600ml. Despite changing vessel sizes, the optimal vessel geometry (i.e. relation between diameter and length) is maintained.

The stainless steel or Hastelloy® reactors ensure high corrosion resistance. The magnetic stirrer drive ensures efficient mixing and stirring of the process media as well as excellent heat transfer.

A wide range of accessories is available.

Talk to us to define the right setup for your specific need.

Stirred Autoclave High Pressure Reactor 50ml-250ml

Heating Cooling Circulators ×

Open Bath Heating Circulator

It is used to heat jacketed autoclave from ambient to 150°C by circulating thermic fluid inside thejacket. It consist of bath, pump, level switch, heater & internal cooling coil for cooling from hightemperature to ambient temperature using chilled water or brine solution.It is suitable for reactors up to 5 liter volume.

Optional

Ex-proof heating bath

Closed Loop Heating Circulator (CLH)

It is used to heat jacketed autoclave from ambient to 350°C by circulating thermic fluid. Itconsist of a closed pressure withstanding tank, magnetically coupled pump, heater, levelindicator & internal cooling coil for cooling from high temperature to ambient temperatureusing chilled water or brine solution.

Suitable for reactors up to 100 ltr volume.

Optional

Ex-proof circulator

Low temperature open bath circulator (CB)

It is used to cool or control reactor temperature to -50°C by circulating thermic fluid cooled toup to -75°C inside the jacket or internal coil. It consists of a bath, pump, compressor, condenser& level switch.

Suitable for reactors up to 100 ltr volume

Heating Cooling open bath circulator (HCB)

It is used to heat, cool & control reactor temperature by circulating thermic fluid in theautoclave jacket. It consists of a bath, pump, heater, compressor, condenser & level switch.

Temperature range: -25°C to 175°C.

Suitable for reactors up to 5 ltr volume

Closed loop heating cooling circulator (CLS)

It is used to heat, cool & control reactor temperature by circulating thermic fluid in theautoclave jacket. It consists of a bath, pump, heater, compressor, condenser & level switch.

Temperature range: -35°C to 200°C / -80°C to 180°C.

Suitable for reactors up to 1000 ltr volume.

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